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small-protective-case OEM process: Buyer's Guide, Decision Framework, Common Mistakes | KeXinMaterials

small-protective-case OEM process from KeXinMaterials source factory. OEM/ODM, wholesale, factory-direct pricing. 9 WL series sizes WL1204-WL5020, IP67/MIL-STD-810H certified, MOQ 100, 12h quote, 25-day delivery to 47 countries.

small-protective-case OEM process: 5 Common Sourcing Mistakes

There are 5 common mistakes buyers make when sourcing small-protective-case OEM process. We see them every week. This page covers all of them, with the data to back it up.

small-protective-case OEM process Catalog: Outer, Inner, Weight, Material

Below is the catalog data for small-protective-case OEM process. Each model has outer dimensions (in mm), inner cavity (mm), empty weight (g), and material specification. Material is engineering PP or PP+GF for impact resistance. Foam set is included: 25mm base + 10mm lid convoluted.

ModelOuter (mm)Inner (mm)Weight (g)MaterialSize Class
WL1204 120×90×40 mm 115×78×32 mm 100 g PP Phone / Wallet
WL2005 195×170×46 mm 190×135×40 mm 175 g PP Action Camera / GoPro
WL5020 500×400×200 mm 480×360×185 mm 2400 g PP Kayak / Fishing Gear

The most common model for "small-protective-case OEM process" buyers is the WL1204 (120×90×40 mm OD, 100 g empty weight, PP body).

Temperature and Chemical Resistance of small-protective-case OEM process

small-protective-case OEM process shells are rated -40°C to +80°C per MIL-STD-810H Method 501.7 (high) and 502.7 (low). Chemically resistant to petroleum, mineral oil, dilute acids, alcohols, and most industrial solvents. Not resistant to concentrated sulfuric acid, aromatic, or chlorinated solvents.

The shell is rated IP68 (submersible 5m / 30 min) ingress protection and validated to MIL-STD-810H Method 516.8 (26 drops at 2.0m). Temperature range is -30 ~ +80 °C. The automatic pressure-equalization valve keeps the seal intact during air transport and at altitude. Latch is a double-throw design rated for 5,000 open/close cycles. All units are 100% inspected for wall thickness uniformity, latch engagement, and foam adhesion before shipping.

small-protective-case OEM process Foam Layouts: 200+ Reference Designs

We maintain 200+ foam-cut reference designs for small-protective-case OEM process, covering camera bodies, drone kits, broadcast gear, military equipment, medical devices, and industrial tools. Send us your equipment list, we will match to the closest reference or draft a new layout free within 24 hours.

small-protective-case OEM process Cost vs Value: 5-Year View

Cheap small-protective-case OEM process: $3-8/unit, 6-month lifespan, 200-cycle latch, 15 kg/m³ foam. Our small-protective-case OEM process: $5-15/unit, 10-year lifespan, 5,000-cycle latch, 25 kg/m³ foam. Over 5 years, our case is 4-5x cheaper per year of use. Total cost of ownership wins.

For alternatives: soft padded bags (¥50–200, $7–30) are cheaper but offer no real protection and last 6 months. Aluminum hard cases ($80–300) are heavier, prone to denting, and 2–4× the price. Carbon fiber cases ($300+) are overkill for 95% of B2B use cases. Our PP/PC engineering cases hit the sweet spot: 90% of the protection of aluminum at 30% of the weight and 50% of the cost, with 10-year typical service life.

small-protective-case OEM process Lead Time, MOQ, and Payment Terms

Standard small-protective-case OEM process: MOQ 100 units, 25-day production, T/T 30/70. Custom: MOQ 500 units, 25-30 days mold + 25 days production. We support L/C for >$20,000 orders. Sample lead time 5-7 days, sample cost refundable on >2,000 unit order.

Why Choose KeXinMaterials

We have answered these questions 10,000+ times since 2014. This page is the consolidated version.

Key Specifications

Ingress Protection
IP68 (submersible 5m / 30 min)
Drop Test (MIL-STD-810H)
2.0m / 26 cycles
Temperature Range
-30 ~ +80 °C
Latch Type
Double-Throw Latch
Pressure Valve
Automatic Pressure Equalization
Certifications
ISO 9001:2015, IP67, IP68, ROHS, CE

Why Source Directly from KeXinMaterials

Established 2014. 13,000 sqm factory in Fusha Industrial Park, Zhongshan, Guangdong. 12 production lines, 60+ injection molding machines, 100+ employees, 20+ patents. Monthly capacity 80,000 units. Annual export revenue 8M+ USD to 47 countries.

Direct from the OEM. Unlike trading companies or sourcing agents who add 15–40% markup and disappear after delivery, KeXinMaterials handles everything in-house: mold development, injection molding, foam CNC cutting, QC testing, export documentation. Our 2024 buyer survey showed 87% repeat-order rate and 0.3% defect rate across 47 countries.

Bulk Pricing Reference (FOB Shenzhen)

QuantityUnit PriceDiscountLead TimeSample
50-99 pcsUSD 12.35—20 daysFree (pay shipping)
100-199 pcsUSD 10.925% off25 daysFree (pay shipping)
200-499 pcsUSD 9.5010% off30 daysFree (pay shipping)
500-999 pcsUSD 8.5515% off30 daysFree (pay shipping)
1000+ pcsUSD 7.6020% off35-45 daysFree (pay shipping)

Reference price for WL1204 (120×90×40 mm). Custom sizes, colors, foam add 5–30%. Quote valid 30 days.

Quick Reference Infographic

small-protective-case OEM process: Buyer Decision Tree

[ Infographic — generation in progress ]

Visual summary of the key specifications. Print-friendly for buyer reference.

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Frequently Asked Questions

Can I get a sample before ordering small-protective-case OEM process?

Yes. Free samples for standard WL series (you pay shipping, $30-80 via DHL). 5-day sample lead time. Custom samples: $200-500 fee (refundable on order >2,000 units), 7-15 day lead time.

What about the foam — do I have to use yours?

No, you can supply your own foam. We can ship the case without foam (15% cost reduction) or with custom foam (your spec). Our standard foam is 25mm base + 10mm convoluted lid, CNC-cut to 0.5mm tolerance.

How long does small-protective-case OEM process last?

PP case body: 10+ year typical service life with normal use. Foam set: 5+ years before showing compression set. Latch: 5,000-10,000 open/close cycles. Hinge: 10,000 cycles. Replace foam when it no longer rebounds; replace case when latch or hinge fails.

What if my equipment dimensions change?

We can re-cut foam for the same case. Cost: $20-50 per foam set depending on size. Lead time: 5-7 days. We keep your foam layout in our database for 3 years for easy re-order. If equipment changes significantly, you may need a different WL series.

Can I customize the color of small-protective-case OEM process?

Yes, custom colors available for orders >500 units. Color match to Pantone / RAL: $300 color matching fee, 7-10 days. Standard colors (black, gray, olive, orange) ship with no extra cost and 25-30 day lead time.

Related Resources

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Free 5-day prototyping. ISO 9001 factory-direct. Ships to 47 countries.