Detailed specs for Small portable-power-station-case Manufacturer from KeXinMaterials source factory. Outer/inner dimensions in mm/inch, weight, material, foam options. Compare WL1204 series. MOQ 100. 12h quote, 25-day delivery.
If you are sourcing Small portable-power-station-case Manufacturer from a Chinese factory, you have probably seen marketing sheets with vague dimensions and a single IP rating. We do the opposite. Every dimension here is measured at the QC station, every rating is third-party tested.
For your reference, here are the WL series models we typically use for Small portable-power-station-case Manufacturer applications. Outer dimensions (OD) are measured to the outside of the case; inner dimensions (ID) reflect the usable cavity after subtracting wall thickness. All in millimeters; imperial dimensions in our catalog PDF.
| Model | Outer (mm) | Inner (mm) | Weight (g) | Material | Size Class |
|---|---|---|---|---|---|
| WL1204 | 120×90×40 mm | 115×78×32 mm | 100 g | PP | Phone / Wallet |
| WL2005 | 195×170×46 mm | 190×135×40 mm | 175 g | PP | Action Camera / GoPro |
| WL3812 | 380×320×120 mm | 365×280×110 mm | 1100 g | PP | Diving Mask + Fins |
The most common model for "Small portable-power-station-case Manufacturer" buyers is the WL1204 (120×90×40 mm OD, 100 g empty weight, PP body).
Cheap protective cases use 15 kg/m³ foam that bottoms out after 6 months. Our Small portable-power-station-case Manufacturer uses 25 kg/m³ foam rated for 5+ year use. The difference is in the cell structure: 25 kg/m³ cells rebound after compression, 15 kg/m³ cells do not. We have tested both. The cheaper foam fails.
The shell is rated IP68 (submersible 5m / 30 min) ingress protection and validated to MIL-STD-810H Method 516.8 (26 drops at 2.0m). Temperature range is -30 ~ +80 °C. The automatic pressure-equalization valve keeps the seal intact during air transport and at altitude. Latch is a double-throw design rated for 5,000 open/close cycles. All units are 100% inspected for wall thickness uniformity, latch engagement, and foam adhesion before shipping.
Common equipment we have designed Small portable-power-station-case Manufacturer foam layouts for, based on real customer projects since 2014: DSLR + 2-3 lenses, mirrorless kits, cinema cameras with matte box + monitor, drones (DJI Mavic/Phantom/Inspire) with 5 batteries, broadcast lighting kits, military optics, medical devices.
For Small portable-power-station-case Manufacturer, the decision comes down to: equipment dimensions (always measure with 5-10mm foam clearance), IP rating (IP65 indoor, IP67 outdoor, IP68 water), and certification (FCC for USA, CE for EU, MIL-STD for military). Beyond that, it is foam layout and quantity discount.
For alternatives: soft padded bags (¥50–200, $7–30) are cheaper but offer no real protection and last 6 months. Aluminum hard cases ($80–300) are heavier, prone to denting, and 2–4× the price. Carbon fiber cases ($300+) are overkill for 95% of B2B use cases. Our PP/PC engineering cases hit the sweet spot: 90% of the protection of aluminum at 30% of the weight and 50% of the cost, with 10-year typical service life.
After Small portable-power-station-case Manufacturer ships: (1) We send QC photos before shipment. (2) Lot certificate with serial numbers. (3) 90-day defect replacement. (4) Foam re-cut service for equipment changes. (5) 5-year case body warranty. (6) Tooling stored 3 years for easy reorder.
We do not use 'approximate' or 'typical' in our spec sheets. If a dimension is 250×210×70mm, that is what the QC gauge reads.
Established 2014. 13,000 sqm factory in Fusha Industrial Park, Zhongshan, Guangdong. 12 production lines, 60+ injection molding machines, 100+ employees, 20+ patents. Monthly capacity 80,000 units. Annual export revenue 8M+ USD to 47 countries.
Direct from the OEM. Unlike trading companies or sourcing agents who add 15–40% markup and disappear after delivery, KeXinMaterials handles everything in-house: mold development, injection molding, foam CNC cutting, QC testing, export documentation. Our 2024 buyer survey showed 87% repeat-order rate and 0.3% defect rate across 47 countries.
| Quantity | Unit Price | Discount | Lead Time | Sample |
|---|---|---|---|---|
| 50-99 pcs | USD 12.35 | — | 20 days | Free (pay shipping) |
| 100-199 pcs | USD 10.92 | 5% off | 25 days | Free (pay shipping) |
| 200-499 pcs | USD 9.50 | 10% off | 30 days | Free (pay shipping) |
| 500-999 pcs | USD 8.55 | 15% off | 30 days | Free (pay shipping) |
| 1000+ pcs | USD 7.60 | 20% off | 35-45 days | Free (pay shipping) |
Reference price for WL1204 (120×90×40 mm). Custom sizes, colors, foam add 5–30%. Quote valid 30 days.
Small portable-power-station-case Manufacturer: WL Series Specs Comparison
Visual summary of the key specifications. Print-friendly for buyer reference.
📹 60-second factory + product walkthrough. Small portable-power-station-case Manufacturer dimension comparison, foam cutting precision, factory QC line
WL1905, WL2005, WL2305 are all 'Medium' size (~190-230mm outer length) but differ in width and depth. WL1905 is square (190×190), WL2005 is wider (195×170), WL2305 is balanced (230×180). 0.5-1.0mm differences determine what fits — we help you choose during the 12h quote consultation.
Yes. 60+ machines, 12 production lines, 150+ custom sizes since 2014. Custom molds: 30-day lead time, MOQ 500 units, $3,000-8,000 mold fee (waived for orders >5,000 units). Send your 3D model to kexin@beeaa.com for instant feasibility check.
Standard wall thickness is 3.0-3.5mm. The 3mm walls pass IP67, the 3.5mm walls pass IP68. Wall thickness is measured at 4 points on every production batch and recorded in the lot certificate.
We use a stainless steel pin hinge (3mm diameter for small, 5mm for large) rated for 10,000 open/close cycles. Hinge caps are molded into the case body, not screwed on. The hinge pin is removable for foam service.
Standard foam set is 25mm base + 10mm convoluted lid foam, CNC-cut to 0.5mm tolerance. Total foam thickness 35mm. Custom foam thickness available: 15-50mm base, with or without anti-static (ESD) treatment.
Free 5-day prototyping. ISO 9001 factory-direct. Ships to 47 countries.