Detailed specs for Mini portable-power-station-case Manufacturer from KeXinMaterials source factory. Outer/inner dimensions in mm/inch, weight, material, foam options. Compare WL1204 series. MOQ 100. 12h quote, 25-day delivery.
If you are sourcing Mini portable-power-station-case Manufacturer from a Chinese factory, you have probably seen marketing sheets with vague dimensions and a single IP rating. We do the opposite. Every dimension here is measured at the QC station, every rating is third-party tested.
If you have not worked with the WL series before, this is the cheat sheet. WL1204-WL1504 are Small (under 200mm). WL1905-WL2808 are Medium (200-300mm). WL3812-WL5020 are Large (300-500mm). Within each tier, the model number encodes the length, width, height in cm.
| Model | Outer (mm) | Inner (mm) | Weight (g) | Material | Size Class |
|---|---|---|---|---|---|
| WL1204 | 120×90×40 mm | 115×78×32 mm | 100 g | PP | Phone / Wallet |
| WL2005 | 195×170×46 mm | 190×135×40 mm | 175 g | PP | Action Camera / GoPro |
| WL5020 | 500×400×200 mm | 480×360×185 mm | 2400 g | PP | Kayak / Fishing Gear |
The most common model for "Mini portable-power-station-case Manufacturer" buyers is the WL1204 (120×90×40 mm OD, 100 g empty weight, PP body).
Cheap protective cases use 15 kg/m³ foam that bottoms out after 6 months. Our Mini portable-power-station-case Manufacturer uses 25 kg/m³ foam rated for 5+ year use. The difference is in the cell structure: 25 kg/m³ cells rebound after compression, 15 kg/m³ cells do not. We have tested both. The cheaper foam fails.
The shell is rated IP68 (submersible 5m / 30 min) ingress protection and validated to MIL-STD-810H Method 516.8 (26 drops at 2.0m). Temperature range is -30 ~ +80 °C. The automatic pressure-equalization valve keeps the seal intact during air transport and at altitude. Latch is a double-throw design rated for 5,000 open/close cycles. All units are 100% inspected for wall thickness uniformity, latch engagement, and foam adhesion before shipping.
Our Mini portable-power-station-case Manufacturer buyers in 2024 include: 35% camera operators / filmmakers, 25% drone pilots / commercial UAS, 15% broadcast / TV stations, 10% military / law enforcement, 10% medical / first responders, 5% industrial / OEM. Profile data from 2024 buyer survey.
When evaluating Mini portable-power-station-case Manufacturer options, focus on three metrics: (1) Foam density — cheap cases use 15 kg/m³ foam that bottoms out; ours is 25 kg/m³, 5+ year use. (2) Latch cycle rating — cheap plastic latches break after 200 cycles; ours is metal-reinforced, 5,000 cycles. (3) IP certification — every batch ships with serialized IP test certificates.
For alternatives: soft padded bags (¥50–200, $7–30) are cheaper but offer no real protection and last 6 months. Aluminum hard cases ($80–300) are heavier, prone to denting, and 2–4× the price. Carbon fiber cases ($300+) are overkill for 95% of B2B use cases. Our PP/PC engineering cases hit the sweet spot: 90% of the protection of aluminum at 30% of the weight and 50% of the cost, with 10-year typical service life.
Standard Mini portable-power-station-case Manufacturer: MOQ 100 units, 25-day production, T/T 30/70. Custom: MOQ 500 units, 25-30 days mold + 25 days production. We support L/C for >$20,000 orders. Sample lead time 5-7 days, sample cost refundable on >2,000 unit order.
We test our cases at the QC station, not at the design office. Every dimension in this page has been measured on a real production batch.
Established 2014. 13,000 sqm factory in Fusha Industrial Park, Zhongshan, Guangdong. 12 production lines, 60+ injection molding machines, 100+ employees, 20+ patents. Monthly capacity 80,000 units. Annual export revenue 8M+ USD to 47 countries.
Direct from the OEM. Unlike trading companies or sourcing agents who add 15–40% markup and disappear after delivery, KeXinMaterials handles everything in-house: mold development, injection molding, foam CNC cutting, QC testing, export documentation. Our 2024 buyer survey showed 87% repeat-order rate and 0.3% defect rate across 47 countries.
| Quantity | Unit Price | Discount | Lead Time | Sample |
|---|---|---|---|---|
| 50-99 pcs | USD 12.35 | — | 20 days | Free (pay shipping) |
| 100-199 pcs | USD 10.92 | 5% off | 25 days | Free (pay shipping) |
| 200-499 pcs | USD 9.50 | 10% off | 30 days | Free (pay shipping) |
| 500-999 pcs | USD 8.55 | 15% off | 30 days | Free (pay shipping) |
| 1000+ pcs | USD 7.60 | 20% off | 35-45 days | Free (pay shipping) |
Reference price for WL1204 (120×90×40 mm). Custom sizes, colors, foam add 5–30%. Quote valid 30 days.
Mini portable-power-station-case Manufacturer: WL Series Specs Comparison
Visual summary of the key specifications. Print-friendly for buyer reference.
📹 60-second factory + product walkthrough. Mini portable-power-station-case Manufacturer dimension comparison, foam cutting precision, factory QC line
Standard wall thickness is 3.0-3.5mm. The 3mm walls pass IP67, the 3.5mm walls pass IP68. Wall thickness is measured at 4 points on every production batch and recorded in the lot certificate.
We use a stainless steel pin hinge (3mm diameter for small, 5mm for large) rated for 10,000 open/close cycles. Hinge caps are molded into the case body, not screwed on. The hinge pin is removable for foam service.
Standard foam set is 25mm base + 10mm convoluted lid foam, CNC-cut to 0.5mm tolerance. Total foam thickness 35mm. Custom foam thickness available: 15-50mm base, with or without anti-static (ESD) treatment.
Standard: IP67 (submersible 1m / 30 min). Premium: IP68 (submersible 5m / 30 min) available for select models with reinforced seals and pressure valve. All IP tests performed by SGS, TUV, or Intertek at our lab in Zhongshan.
Engineering-grade polypropylene (PP) for standard, PP + glass fiber (PP+GF) for heavy-duty. We also offer ABS, PC+GF, and PA66+GF30 for specific applications. Material certification included with every shipment.
Free 5-day prototyping. ISO 9001 factory-direct. Ships to 47 countries.