orthopedic-implant-case manufacturing process from KeXinMaterials source factory. OEM/ODM, wholesale, factory-direct pricing. 9 WL series sizes WL1204-WL5020, IP67/MIL-STD-810H certified, MOQ 30, 12h quote, 35-day delivery to 47 countries.
If you have been burned by a orthopedic-implant-case manufacturing process supplier before — wrong dimensions, fake IP rating, lead time that doubled mid-order — this page is for you. It is the buyer's guide we wish someone had given us in 2014.
For your reference, here are the WL series models we typically use for orthopedic-implant-case manufacturing process applications. Outer dimensions (OD) are measured to the outside of the case; inner dimensions (ID) reflect the usable cavity after subtracting wall thickness. All in millimeters; imperial dimensions in our catalog PDF.
| Model | Outer (mm) | Inner (mm) | Weight (g) | Material | Size Class |
|---|---|---|---|---|---|
| WL2305 | 230×180×45 mm | 225×150×40 mm | 240 g | PP+PC | First Aid Kit |
| WL3812 | 380×320×120 mm | 365×280×110 mm | 1100 g | PP+PC | Vaccine Carrier |
| WL5020-D | 500×400×200 mm | 480×360×185 mm | 2400 g | PP+PC+VIP | Cold Chain 96h (2-8°C) |
The most common model for "orthopedic-implant-case manufacturing process" buyers is the WL2305 (230×180×45 mm OD, 240 g empty weight, PP+PC body).
Shell material for orthopedic-implant-case manufacturing process is selected per use case: standard PP for general purpose, PP+GF for heavy-duty (10% glass fiber improves impact strength by 35%). Foam is 25 kg/m³ closed-cell PE, 0.5mm CNC cut tolerance. Anti-static ESD foam (10^6-10^11 Ω) available for electronics.
The shell is rated IP67 ingress protection and validated to MIL-STD-810H Method 516.8 (26 drops at 1.5m). Temperature range is -80 ~ +50 (depending on PCM/VIP configuration) °C. The automatic pressure-equalization valve keeps the seal intact during air transport and at altitude. Latch is a double-throw design rated for 5,000 open/close cycles. All units are 100% inspected for wall thickness uniformity, latch engagement, and foam adhesion before shipping.
Common equipment we have designed orthopedic-implant-case manufacturing process foam layouts for, based on real customer projects since 2014: DSLR + 2-3 lenses, mirrorless kits, cinema cameras with matte box + monitor, drones (DJI Mavic/Phantom/Inspire) with 5 batteries, broadcast lighting kits, military optics, medical devices.
For orthopedic-implant-case manufacturing process, the decision comes down to: equipment dimensions (always measure with 5-10mm foam clearance), IP rating (IP65 indoor, IP67 outdoor, IP68 water), and certification (FCC for USA, CE for EU, MIL-STD for military). Beyond that, it is foam layout and quantity discount.
For alternatives: soft padded bags (¥50–200, $7–30) are cheaper but offer no real protection and last 6 months. Aluminum hard cases ($80–300) are heavier, prone to denting, and 2–4× the price. Carbon fiber cases ($300+) are overkill for 95% of B2B use cases. Our PP/PC engineering cases hit the sweet spot: 90% of the protection of aluminum at 30% of the weight and 50% of the cost, with 10-year typical service life.
Standard orthopedic-implant-case manufacturing process: MOQ 30 units, 35-day production, T/T 30/70. Custom: MOQ 500 units, 25-30 days mold + 35 days production. We support L/C for >$20,000 orders. Sample lead time 5-7 days, sample cost refundable on >2,000 unit order.
We can ship a 5-day free sample. We have shipped free samples to 200+ buyers in 2024. Try before you commit.
Established 2014. 13,000 sqm factory in Fusha Industrial Park, Zhongshan, Guangdong. 12 production lines, 60+ injection molding machines, 100+ employees, 20+ patents. Monthly capacity 80,000 units. Annual export revenue 8M+ USD to 47 countries.
Direct from the OEM. Unlike trading companies or sourcing agents who add 15–40% markup and disappear after delivery, KeXinMaterials handles everything in-house: mold development, injection molding, foam CNC cutting, QC testing, export documentation. Our 2024 buyer survey showed 87% repeat-order rate and 0.3% defect rate across 47 countries.
| Quantity | Unit Price | Discount | Lead Time | Sample |
|---|---|---|---|---|
| 50-99 pcs | USD 15.08 | — | 20 days | Free (pay shipping) |
| 100-199 pcs | USD 13.34 | 5% off | 25 days | Free (pay shipping) |
| 200-499 pcs | USD 11.60 | 10% off | 30 days | Free (pay shipping) |
| 500-999 pcs | USD 10.44 | 15% off | 30 days | Free (pay shipping) |
| 1000+ pcs | USD 9.28 | 20% off | 35-45 days | Free (pay shipping) |
Reference price for WL2305 (230×180×45 mm). Custom sizes, colors, foam add 5–30%. Quote valid 30 days.
orthopedic-implant-case manufacturing process: Buyer Decision Tree
Visual summary of the key specifications. Print-friendly for buyer reference.
📹 60-second factory + product walkthrough. orthopedic-implant-case manufacturing process buyer guide walkthrough, equipment fitting, quote process
Soft padded bags ($5-20, no protection, 6-month lifespan) or aluminum cases ($80-300, heavy, dent-prone) vs our PP/PC cases ($3.50-85 FOB) — best ROI for 80% of B2B use cases: IP67 + MIL-STD-810H + 10-year lifespan + lightweight.
5-step process: (1) Send inquiry to kexin@beeaa.com or WhatsApp +86 13590555309 with spec, quantity, destination. (2) Receive 12h quote with recommendation, pricing, lead time, shipping. (3) Confirm PO with 30% T/T deposit. (4) Production 35 days. (5) Pay 70% balance, ship FOB/CIF/DDP.
Report within 48 hours with photos. We replace at no cost within 90 days. Defect rate <0.3% in 2024. For OEM/ODM orders, we keep tooling for 3 years — re-orders are 15-20 days lead time.
Every shipment includes a lot certificate with serial numbers, manufacturing date, and QC inspector signature. Cross-check the serial number with our database at kexin@beeaa.com to verify authenticity and view the test report.
OEM: you design, we manufacture. ODM: we design (based on your use case), you brand. OEM requires 3D model / spec sheet from you. ODM requires usage description only. OEM MOQ 500, ODM MOQ 200. Both lead time 25-30 days for tooling.
Free 5-day prototyping. ISO 9001 factory-direct. Ships to 47 countries.