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Skip to main contentwith Foam Insert industrial-sensor-case from KeXinMaterials source factory. OEM/ODM, wholesale, factory-direct pricing. 9 WL series sizes WL1204-WL5020, IP67/MIL-STD-810H certified, MOQ 30, 12h quote, 30-day delivery to 47 countries.
There is a difference between 'IP-rated' and 'IP-tested'. The first is a marketing claim. The second is a third-party certificate. Our with Foam Insert industrial-sensor-case is the second one.
For your reference, here are the WL series models we typically use for with Foam Insert industrial-sensor-case applications. Outer dimensions (OD) are measured to the outside of the case; inner dimensions (ID) reflect the usable cavity after subtracting wall thickness. All in millimeters; imperial dimensions in our catalog PDF.
| Model | Outer (mm) | Inner (mm) | Weight (g) | Material | Size Class |
|---|---|---|---|---|---|
| WL2305 | 230×180×45 mm | 225×150×40 mm | 240 g | PP | Multimeter / Caliper |
| WL2808 | 275×230×82 mm | 265×190×76 mm | 480 g | PP+AS | Surveying Total Station |
| WL5020 | 500×400×200 mm | 480×360×185 mm | 2400 g | PP+AS | Optical Microscope |
The most common model for "with Foam Insert industrial-sensor-case" buyers is the WL2305 (230×180×45 mm OD, 240 g empty weight, PP body).
with Foam Insert industrial-sensor-case shells are rated -40°C to +80°C per MIL-STD-810H Method 501.7 (high) and 502.7 (low). Chemically resistant to petroleum, mineral oil, dilute acids, alcohols, and most industrial solvents. Not resistant to concentrated sulfuric acid, aromatic, or chlorinated solvents.
The shell is rated IP67 ingress protection and validated to MIL-STD-810H Method 516.8 (26 drops at 1.2m). Temperature range is -40 ~ +80 °C. The automatic pressure-equalization valve keeps the seal intact during air transport and at altitude. Latch is a double-throw design rated for 5,000 open/close cycles. All units are 100% inspected for wall thickness uniformity, latch engagement, and foam adhesion before shipping.
We maintain 200+ foam-cut reference designs for with Foam Insert industrial-sensor-case, covering camera bodies, drone kits, broadcast gear, military equipment, medical devices, and industrial tools. Send us your equipment list, we will match to the closest reference or draft a new layout free within 24 hours.
When evaluating with Foam Insert industrial-sensor-case options, focus on three metrics: (1) Foam density — cheap cases use 15 kg/m³ foam that bottoms out; ours is 25 kg/m³, 5+ year use. (2) Latch cycle rating — cheap plastic latches break after 200 cycles; ours is metal-reinforced, 5,000 cycles. (3) IP certification — every batch ships with serialized IP test certificates.
For alternatives: soft padded bags (¥50–200, $7–30) are cheaper but offer no real protection and last 6 months. Aluminum hard cases ($80–300) are heavier, prone to denting, and 2–4× the price. Carbon fiber cases ($300+) are overkill for 95% of B2B use cases. Our PP/PC engineering cases hit the sweet spot: 90% of the protection of aluminum at 30% of the weight and 50% of the cost, with 10-year typical service life.
Standard with Foam Insert industrial-sensor-case: MOQ 30 units, 30-day production, T/T 30/70. Custom: MOQ 500 units, 25-30 days mold + 30 days production. We support L/C for >$20,000 orders. Sample lead time 5-7 days, sample cost refundable on >2,000 unit order.
Every certificate we publish is dated and serialized. We do not stock certificates — we issue them per batch.
Established 2014. 13,000 sqm factory in Fusha Industrial Park, Zhongshan, Guangdong. 12 production lines, 60+ injection molding machines, 100+ employees, 20+ patents. Monthly capacity 80,000 units. Annual export revenue 8M+ USD to 47 countries.
Direct from the OEM. Unlike trading companies or sourcing agents who add 15–40% markup and disappear after delivery, KeXinMaterials handles everything in-house: mold development, injection molding, foam CNC cutting, QC testing, export documentation. Our 2024 buyer survey showed 87% repeat-order rate and 0.3% defect rate across 47 countries.
| Quantity | Unit Price | Discount | Lead Time | Sample |
|---|---|---|---|---|
| 50-99 pcs | USD 15.08 | — | 20 days | Free (pay shipping) |
| 100-199 pcs | USD 13.34 | 5% off | 25 days | Free (pay shipping) |
| 200-499 pcs | USD 11.60 | 10% off | 30 days | Free (pay shipping) |
| 500-999 pcs | USD 10.44 | 15% off | 30 days | Free (pay shipping) |
| 1000+ pcs | USD 9.28 | 20% off | 35-45 days | Free (pay shipping) |
Reference price for WL2305 (230×180×45 mm). Custom sizes, colors, foam add 5–30%. Quote valid 30 days.
with Foam Insert industrial-sensor-case: Lab Test Certificate Reference
Visual summary of the key specifications. Print-friendly for buyer reference.
📹 60-second factory + product walkthrough. with Foam Insert industrial-sensor-case lab test footage: water submersion, drop test, temperature chamber
5-stage QC: 100% surface resistance / dimensional check, 26 drops at 1.2m + water submersion, -40 to +80°C × 12 cycles, 5,000 latch cycles, 1,000 pressure valve cycles. Lot certificates traceable by serial number.
Both protect against dust (6 = dust-tight). IP67 = submersible 1m / 30 min. IP68 = submersible beyond 1m (typically 3-5m) / continuous. IP68 costs ~15% more due to reinforced seals and pressure valves.
ASTM B117 standard, 96 hours continuous salt spray (5% NaCl solution at 35°C). After 96 hours, no visible corrosion on metal parts, no delamination of surface coating. Standard for all outdoor-rated models.
UV exposure test per ASTM G154: 500 hours accelerated UV exposure (UVA-340 lamp, 60°C). After 500 hours, color shift ΔE < 2.0, no cracking, no chalking. Suitable for outdoor storage and direct sun exposure.
Anti-static foam option: surface resistance 10^6 to 10^11 Ω per ANSI/ESD S541. Standard foam is non-ESD. If you are transporting electronics (camera bodies, circuit boards, hard drives), specify anti-static foam.
Free 5-day prototyping. ISO 9001 factory-direct. Ships to 47 countries.