> > Skip to content

Explosion-proof li-battery-case: IP Rating, Certifications, Lab Test Results | KeXinMaterials

Explosion-proof li-battery-case from KeXinMaterials source factory. OEM/ODM, wholesale, factory-direct pricing. 9 WL series sizes WL1204-WL5020, IP67/MIL-STD-810H certified, MOQ 50, 12h quote, 25-day delivery to 47 countries.

What Explosion-proof li-battery-case Actually Delivers: Numbers

What does Explosion-proof li-battery-case actually deliver? 1.2m concrete drop, 30 minutes at 1m underwater, -40 to +80°C, 5,000 latch cycles. We can show you the test videos and the SGS certificates.

WL Series at a Glance: Explosion-proof li-battery-case Specs

If you have not worked with the WL series before, this is the cheat sheet. WL1204-WL1504 are Small (under 200mm). WL1905-WL2808 are Medium (200-300mm). WL3812-WL5020 are Large (300-500mm). Within each tier, the model number encodes the length, width, height in cm.

ModelOuter (mm)Inner (mm)Weight (g)MaterialSize Class
WL2005 195×170×46 mm 190×135×40 mm 175 g PP Mini Drone
WL3812 380×320×120 mm 365×280×110 mm 1100 g PP+GF DJI Mavic Series
WL8040 800×500×400 mm 770×470×370 mm 7800 g PP+GF Multi-Drone System

The most common model for "Explosion-proof li-battery-case" buyers is the WL2005 (195×170×46 mm OD, 175 g empty weight, PP body).

Explosion-proof li-battery-case Material Specs: PP, PP+GF, Foam Density

Shell material for Explosion-proof li-battery-case is selected per use case: standard PP for general purpose, PP+GF for heavy-duty (10% glass fiber improves impact strength by 35%). Foam is 25 kg/m³ closed-cell PE, 0.5mm CNC cut tolerance. Anti-static ESD foam (10^6-10^11 Ω) available for electronics.

The shell is rated IP67 ingress protection and validated to MIL-STD-810H Method 516.8 (26 drops at 1.5m). Temperature range is -30 ~ +70 °C. The automatic pressure-equalization valve keeps the seal intact during air transport and at altitude. Latch is a double-throw design rated for 5,000 open/close cycles. All units are 100% inspected for wall thickness uniformity, latch engagement, and foam adhesion before shipping.

What Equipment Fits in Explosion-proof li-battery-case

Common equipment we have designed Explosion-proof li-battery-case foam layouts for, based on real customer projects since 2014: DSLR + 2-3 lenses, mirrorless kits, cinema cameras with matte box + monitor, drones (DJI Mavic/Phantom/Inspire) with 5 batteries, broadcast lighting kits, military optics, medical devices.

Explosion-proof li-battery-case Cost vs Value: 5-Year View

Cheap Explosion-proof li-battery-case: $3-8/unit, 6-month lifespan, 200-cycle latch, 15 kg/m³ foam. Our Explosion-proof li-battery-case: $5-15/unit, 10-year lifespan, 5,000-cycle latch, 25 kg/m³ foam. Over 5 years, our case is 4-5x cheaper per year of use. Total cost of ownership wins.

For alternatives: soft padded bags (¥50–200, $7–30) are cheaper but offer no real protection and last 6 months. Aluminum hard cases ($80–300) are heavier, prone to denting, and 2–4× the price. Carbon fiber cases ($300+) are overkill for 95% of B2B use cases. Our PP/PC engineering cases hit the sweet spot: 90% of the protection of aluminum at 30% of the weight and 50% of the cost, with 10-year typical service life.

Explosion-proof li-battery-case: 5-Step Order Process

Ordering Explosion-proof li-battery-case is 5 steps: inquiry (12h response), quote (with recommendation), PO + 30% deposit, production (25 days + QC photos), balance payment + shipment. Repeat orders are 15-20 days. Custom OEM/ODM adds 25-30 days for mold.

Why Choose KeXinMaterials

Our quality management is ISO 9001:2015 certified. Our factory has been audited by SGS, TUV, and Bureau Veritas. Audit reports available on request.

Key Specifications

Ingress Protection
IP67
Drop Test (MIL-STD-810H)
1.5m / 26 cycles
Temperature Range
-30 ~ +70 °C
Latch Type
Double-Throw Latch
Pressure Valve
Automatic Pressure Equalization
Certifications
ISO 9001:2015, ROHS, CE, FCC, IP67

Why Source Directly from KeXinMaterials

Established 2014. 13,000 sqm factory in Fusha Industrial Park, Shenzhen, Guangdong. 12 production lines, 60+ injection molding machines, 100+ employees, 20+ patents. Monthly capacity 80,000 units. Annual export revenue 8M+ USD to 47 countries.

Direct from the OEM. Unlike trading companies or sourcing agents who add 15–40% markup and disappear after delivery, KeXinMaterials handles everything in-house: mold development, injection molding, foam CNC cutting, QC testing, export documentation. Our 2024 buyer survey showed 87% repeat-order rate and 0.3% defect rate across 47 countries.

Bulk Pricing Reference (FOB Shenzhen)

QuantityUnit PriceDiscountLead TimeSample
50-99 pcsUSD 13.81—20 daysFree (pay shipping)
100-199 pcsUSD 12.215% off25 daysFree (pay shipping)
200-499 pcsUSD 10.6210% off30 daysFree (pay shipping)
500-999 pcsUSD 9.5615% off30 daysFree (pay shipping)
1000+ pcsUSD 8.5020% off35-45 daysFree (pay shipping)

Reference price for WL2005 (195×170×46 mm). Custom sizes, colors, foam add 5–30%. Quote valid 30 days.

Quick Reference Infographic

Explosion-proof li-battery-case: Lab Test Certificate Reference

[ Infographic — generation in progress ]

Visual summary of the key specifications. Print-friendly for buyer reference.

Product Video: Explosion-proof li-battery-case

📹 Video — Coming Soon
Explosion-proof li-battery-case lab test footage: water submersion, drop test, temperature chamber
📧 Request Video

📹 60-second factory + product walkthrough. Explosion-proof li-battery-case lab test footage: water submersion, drop test, temperature chamber

Frequently Asked Questions

What is the recyclability?

PP and PP+GF cases are 100% recyclable. We have a take-back program for end-of-life cases from large customers (1,000+ units / year): we collect, shred, and reuse the regrind in non-critical components.

Is your Explosion-proof li-battery-case rating real or marketing?

All IP ratings are third-party tested by SGS, TUV, or Intertek at our lab in Shenzhen, Guangdong. We test every new mold design to IP67 and select models to IP68. Test certificates are dated and serialized.

What does MIL-STD-810H mean for Explosion-proof li-battery-case?

MIL-STD-810H is the US Department of Defense test standard. Our cases pass Method 501.7 (high +70°C), 502.7 (low -40°C), 514.8 (vibration), 516.8 (26 drops at 1.2m), 506.6 (rain / water penetration). Used by armed forces in 30+ countries.

What certifications do you hold?

ISO 9001:2015, ROHS, CE, FCC, IP67/IP68, MIL-STD-810H, UN 3480 (LiPo battery transport), WHO PQS pre-qualification (medical), REACH. All renewed annually and available as PDF.

How do you test Explosion-proof li-battery-case?

5-stage QC: 100% surface resistance / dimensional check, 26 drops at 1.2m + water submersion, -40 to +80°C × 12 cycles, 5,000 latch cycles, 1,000 pressure valve cycles. Lot certificates traceable by serial number.

Related Resources

Get a 12-Hour Quote for Explosion-proof li-battery-case

Free 5-day prototyping. ISO 9001 factory-direct. Ships to 47 countries.