2026-09-21 · KeXinMaterials Redaktionsteam
ATEX / IECEx Explosionsgeschützter Koffer B2B-Beschaffungsleitfaden 2026
B2B-Beschaffung von Explosionsgeschützten Koffern erfordert ATEX / IECEx-Zertifizierung, Zoneneinteilung 1/2/21/22, IP64+ Schutzart, antistatisches Material und ATEX-bewertete Komponenten.
ATEX vs IECEx Zertifizierung
ATEX (Atmospheres Explosibles) is the EU directive 2014/34/EU. IECEx is the international IEC scheme. Both certify equipment for explosive atmospheres.
ATEX 2014/34/EU: EU directive. Mandatory for equipment sold in EU for use in explosive atmospheres. Covers Zone 0/1/2 (gas) and Zone 20/21/22 (dust).
IECEx: International scheme (IEC). Accepted in 30+ countries including Australia, Canada, China, Japan, Korea, Brazil. NOT automatically accepted in EU — need ATEX for EU sales.
UL HazLoc: North America (US/Canada). Class I Div 1/2 (gas), Class II Div 1/2 (dust), Class III. Different zone system than ATEX/IECEx.
China Ex (CNEx): China domestic certification. Required for sales in mainland China. Different marking but similar concept.
B2B recommendation: For EU sales → ATEX. For international → IECEx + ATEX (most flexible). For US/Canada → UL HazLoc.
Zoneneinteilung (Gas + Staub)
Explosive atmospheres are classified into zones based on frequency and duration of explosive gas/dust presence.
Zone 0 (gas): Explosive atmosphere present continuously or for long periods. Highest protection required. Equipment category 1G.
Zone 1 (gas): Explosive atmosphere likely to occur in normal operation. Equipment category 2G. Most common industrial setting.
Zone 2 (gas): Explosive atmosphere not likely in normal operation, only briefly. Equipment category 3G. Lowest gas-zone protection.
Zone 20 (dust): Combustible dust cloud present continuously. Equipment category 1D.
Zone 21 (dust): Combustible dust likely in normal operation. Equipment category 2D.
Zone 22 (dust): Combustible dust not likely in normal operation. Equipment category 3D.
B2B application: Most oil & gas / chemical plants are Zone 1 (gas) or Zone 21 (dust). Cases for tools/instruments used in Zone 1/2 require ATEX II 2G or II 3G.
IP-Schutzart + Antistatik-Anforderungen
Explosion-proof cases need IP64+ rating (dust-tight + splash-proof) and anti-static / conductive material to prevent spark ignition.
IP rating: IP64 minimum (dust-tight + splash-proof). IP65/IP66/IP67 preferred for outdoor / wash-down environments.
Surface resistivity: < 1×10^9 ohm for conductive / static-dissipative material. Measured per IEC 60079-0.
Material options: Conductive PP (carbon black filled), aluminum (natural conductor), stainless steel (natural conductor). Avoid standard PP / ABS (insulating, can build static).
Hardware: ATEX-rated latches / hinges / handles. Standard plastic hardware can build static and spark. ATEX-rated metal hardware required.
Anti-static coating: Optional surface treatment. Reduces surface resistivity to < 1×10^9 ohm. Apply on standard PP if cost is priority.
Cable glands: ATEX-rated cable glands (Ex e or Ex d) for any cable entry. Standard cable glands not allowed in Zone 1.
B2B recommendation: Conductive PP for cost-sensitive Zone 2/22. Aluminum for Zone 1/21 (better durability + heat dissipation).
Explosionsgeschütztes Koffer-Design
Case design for explosive atmospheres requires specific engineering: gap control, flame path, pressure relief, and material selection.
Gap control: Joint gaps must be < 0.1mm for Zone 1 to prevent flame passage. Machined surfaces with tight tolerances.
Flame path: For Ex d (flameproof), the flame path length typically 10-25mm. Internal explosion contained without igniting external atmosphere.
Pressure relief: Cases for Zone 1 may need pressure relief valve to vent internal pressure buildup without igniting external gas.
Wall thickness: Typically 3-5mm for injection molded cases. Aluminum cases 1.5-3mm.
Material certification: ATEX material certificate required for plastic enclosures. Aluminum / stainless steel typically exempt if alloy certified.
B2B recommendation: Specify Zone 1 + II 2G + IP65 + conductive PP for general oil & gas. Specify Zone 0 only if measuring instruments are inside.
Kundenspezifischer Schaumstoff + Innenraum für Ex-Bereiche
Foam interior for explosion-proof cases must also be conductive / anti-static. Standard PU / EVA foam can build static.
Conductive PU foam: Carbon-filled polyurethane. Surface resistivity < 1×10^9 ohm. Compatible with Ex zone 1/2.
Conductive EVA foam: Carbon-filled EVA. Same conductivity as conductive PU. More rigid, better for precision fit.
Standard PU / EVA foam: NOT suitable for Ex zones. Insulating material can build static and spark.
Foam density: 30-45 kg/m³ for general protection. Higher density (50-80 kg/m³) for shock / vibration sensitive equipment.
Pick-and-pluck vs CNC: Pick-and-pluck for prototyping (Zone 2 acceptable). CNC routed foam for Zone 1/21 production.
B2B cost: Conductive foam 2-3× cost of standard foam. Add USD 5-20 per case over standard foam. Lead time +1-2 weeks.
OEM/ODM-Anpassung für ATEX-Koffer
ATEX case customization requires strict control of materials, hardware, and certification scope. OEM development typically takes 60-180 days.
Material substitution: Cannot change plastic resin without re-certification. Adding carbon black to PP = full re-test.
Hardware change: Adding new latch / hinge / handle = re-certification. OEM ATEX hardware list is closed.
Foam change: Conductive foam does not require substitute. But adding new foam supplier may need re-test.
Dimension change: Wall thickness change > 0.5mm or dimension change > 5% = re-certification. Significant cost.
Color change: Pigment / color masterbatch must be conductive or anti-static. Standard color pigments not allowed.
OEM mold: New mold = full ATEX certification from start. Cost USD 30,000-100,000 for ATEX-certified mold. Lead time 90-180 days.
B2B recommendation: Buy off-the-shelf ATEX case (pre-certified) and customize within existing parameters. Avoid full OEM unless volume > 5,000 cases/year.
B2B-Kosten + Lieferzeit Zusammenfassung
ATEX / IECEx explosion-proof cases cost 2-5× standard protective cases due to certification + materials.
Stock ATEX case (small, 300x250x150mm): USD 200-400 per case. MOQ 10 cases. Lead time 2-4 weeks.
Stock ATEX case (mid, 500x400x250mm): USD 400-800 per case. MOQ 5 cases. Lead time 2-4 weeks.
Stock ATEX case (large, 800x600x400mm): USD 800-2,000 per case. MOQ 1 case. Lead time 2-6 weeks.
OEM ATEX case: USD 5,000-30,000 mold + USD 50-200 per case. MOQ 1,000+ cases. Lead time 90-180 days.
Conductive foam upgrade: USD 5-20 per case over standard foam. Lead time +1-2 weeks.
Hardware upgrade (ATEX-rated): USD 10-30 per case over standard hardware. Lead time +2-4 weeks.
Certification cost: ATEX certification USD 5,000-30,000 per product. IECEx USD 10,000-50,000. UL HazLoc USD 15,000-50,000. Re-test USD 3,000-15,000 per change.
B2B-Anwendungsbeispiele
Explosion-proof cases are used in oil & gas, chemical, mining, pharmaceutical, and grain handling industries.
Oil & gas upstream: Drilling tools, wellhead instruments, fracking equipment. Zone 1 typical. Aluminum cases preferred.
Oil & gas downstream: Refinery inspection tools, control instruments. Zone 2 typical. Conductive PP cases acceptable.
Chemical plants: Solvent measurement, flammable liquid sampling. Zone 1/2. Stainless steel or aluminum preferred.
Mining: Methane environments (underground coal mining). Zone 1. Special MSHA-certified cases required (different from ATEX).
Pharmaceutical: Solvent / powder handling. Zone 2/22. Conductive PP or aluminum. FDA-grade materials for direct contact.
Grain handling / agriculture: Combustible dust (grain dust, flour). Zone 21/22. Conductive PP for cost-effectiveness.
B2B recommendation: Match case certification (ATEX vs IECEx vs UL) to end-user jurisdiction. Match Zone rating (1 vs 2 vs 21 vs 22) to actual deployment environment.
Wesentliche Erkenntnisse
- ATEX: EU-Richtlinie; IECEx: international (30+ Länder); UL HazLoc: US/Kanada
- Häufigste B2B-Anwendungen: Zone 1 + Zone 21; Koffer-Zert: II 2G / II 2D mindestens
- IP64+ + Oberflächenwiderstand < 1×10^9 Ohm erforderlich; leitfähiges PP / Aluminium
- Leitfähiger Schaumstoff: USD 5-20 Aufpreis; OEM ATEX-Werkzeug: USD 30.000-100.000 + 90-180 Tage
- ATEX-Zertifizierung: USD 5.000-30.000 pro Produkt; Wiederholungsprüfung bei Änderung
- B2B-Kosten: USD 200-2.000 pro Lager-ATEX-Koffer; OEM USD 50-200 pro Koffer + Werkzeug
FAQ
Was ist ATEX-Zertifizierung für Schutzkoffer?
ATEX (Atmospheres Explosibles) ist die EU-Richtlinie 2014/34/EU für Geräte in explosionsgefährdeten Bereichen. Für Schutzkoffer deckt ATEX Zone 0/1/2 (Gas) und Zone 20/21/22 (Staub) ab.
Was ist der Unterschied zwischen ATEX und IECEx?
ATEX: EU-Richtlinie. IECEx: internationales IEC-System, akzeptiert in 30+ Ländern. Beide mit ähnlichem Zonensystem. Für internationalen Verkauf beide Zertifizierungen empfohlen.
Was ist Zone 1 vs Zone 2 für Schutzkoffer?
Zone 1: explosionsfähige Atmosphäre wahrscheinlich im Normalbetrieb. Zone 2: nicht wahrscheinlich, nur kurzzeitig. Zone 1 erfordert höhere Schutzart und damit teurere Koffer.
Was ist die Oberflächenwiderstandsanforderung für ATEX-Koffer?
ATEX-Koffer Oberflächenwiderstand muss < 1×10^9 Ohm nach IEC 60079-0 betragen. Erreicht durch leitfähiges PP, Aluminium oder Edelstahl. Standard PP/ABS nicht erlaubt in Zone 1.
Kann ich einen ATEX-zertifizierten Koffer anpassen?
Begrenzte Anpassung: Logo-Druck OK. Farbe muss leitfähig bleiben. Schaumstoff muss leitfähig sein. Hardware-Änderung erfordert Wiederholungsprüfung (USD 3.000-15.000). Vollständige Anpassung erfordert Neuzertifizierung.
Was ist der Kostenunterschied zwischen ATEX- und Standardkoffern?
ATEX-Koffer kosten 2-5× Standardkoffer. Beispiel: mittelgroßer Standardkoffer USD 50-150. ATEX-Version USD 400-800. Kostentreiber: ATEX-Material (+30-50%), ATEX-Hardware (+50-100%), Zertifizierungskosten.
Welche IP-Schutzart ist für ATEX-Koffer erforderlich?
Mindestens IP64 für ATEX. IP65 empfohlen für Außen-/Waschumgebungen. IP66 für Marine/Schwerindustrie. IP67 für gelegentliche Wasserexposition. ATEX-Zonen erfordern typischerweise IP65+.
Wie lange dauert die ATEX-Zertifizierung?
ATEX-Zertifizierung dauert 8-16 Wochen für neue Produkte. Beinhaltet Designprüfung, Materialprüfung, Prototypentest, Audit der benannten Stelle, Dokumentation. Wiederholungsprüfung 4-8 Wochen.